Manure Storage and Handling -- Aeration (Aerobic Treatment)

Application: used to reduce ammonia, methane, and odor emissions from manure storages

Pros

  • Proven technology from municipal wastewater treatment facilities.
  • Extremely effective for odor control.

Cons

  • Energy intensive to provide sufficient aeration.
  • Maintenance and performance of the system during winter months.
  • Typically cause loss of nitrogen.
  • Higher sludge generation in the storage.

Description

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Aeration is the process of mixing air into the manure to promote the growth of aerobic bacteria. Oxygen must be supplied either naturally, mechanically through mixing, or using oxygen diffusion systems. Aeration techniques have been used by municipal wastewater treatment facilities for years to stabilize waste and provide odor control. This technology can also provide dramatic odor reduction from livestock waste management facilities, but it has not found frequent application in agriculture due to the intensive energy use and resulting added utility costs.

In this system, air is added to the manure to provide oxygen and create an aerobic environment in the manure to sustain aerobic microbes instead of anaerobic microbes.The advantage of this is that oxygenated manure has a microbial environment that leads to more intensive breakdown of organic, odor causing compounds. Aeration provides oxygen which switches the environment from anaerobic to aerobic and with it a switch in bacteria from anaerobic bacteria that produce carbon dioxide, ammonia, sulfur-compounds, volatile organic compounds, and methane, to aerobic bacteria. The aerobic environment allows microorganisms to quickly metabolize the organic acids, aldehydes, alcohols, volatile amines, phenols, indoles, and skatols, which are responsible for the most offensive manure odors. These aerobic microorganisms consume these compounds, while reacting with oxygen to obtain energy, and in so doing convert them to odorless substances, such as carbon dioxide and water. Complete aeration will also convert nitrogen from ammonia to nitrate and sulfur (often as hydrogen sulfide) to sulfate which reduces the manure odor potential further; however, this level of aeration is usually not economically justifiable in manure systems.

Many techniques have been developed for aerating swine manure, with differences in techniques driven by how complete the aeration is achieved and the completeness of the aeration treatment. Complete aeration treatments can effectively eliminate odor, but require significant energy consumption. Aeration rate requirements to stabilize the manure can be estimated based on the biochemical oxygen demand (BOD) of the manure, with a general rule of thumb being to supply 1.5-2 times the amount of oxygen required based on the biochemical oxygen demand. As a reference, a 150-lb pig excretes about 0.5lb of BOD per day, so a 4000 head facility would need to provide about 3000-4000 lbs of oxygen to the manure per day. Commercial-size surface aerators typically range in efficiency from about 2 to 4 lbs O2/hp-hr, so about 1000 kW-hours would be needed to aerate the manure. Assuming an electric cost of $0.07 per kW-hour, the operating expense would be about $25,000 per year, or $6 per pig-space. Providing this amount of oxygen to the manure can be expensive. Treatments that remove organic material (solid-liquid separation) prior to aeration can reduce the aeration requirement and the energy use as a result energy use.

Alternatively, rather than treating the manure for complete stabilization, the manure can be partially aerated. This will provide some stabilization and odor control, but not to the level achieved with complete aeration. The idea behind this is that short-term aeration systems attempt to strip highly volatile odorous compounds from the manure just prior to times when odor concerns might be anticipated. For example, short term aeration treatment (3 to 5 days) prior to land application in areas that are near neighbors. The minimum aeration requirements for acceptable odor control depend on the farm size, manure characteristics, and odor control needs of the farm, so no universal rule exists, but as a first estimate aerating to satisfy 1/3 to 1/2 of the manures BOD is reasonable. This reduces the cost to about $2 to $3 per pig space.

Various methods of achieving aeration exist, but mechanical surface aerators tend to be the most common in agricultural settings. Other methods include compressed air aerators, liquid pumps, and aerobic vessel reactors.

Effectiveness

Component Reduction Notes
NH3 -20 to 70% aeration will cause loss of some ammonia, but complete aeration will stop future volatilization
H2S -10 to 70% complete aeration will stop further volatilization, but some lost during aeration process
Odor 50 to 90% very effective for odor control, level of performance dependent on the degree of aeration
Particulate Matter --  
Volatile Organic Compounds (VOC) -- undocumented, but expected to significantly reduce methane emissions and increase N2O emissions
Cost $$ generally a high utility cost

Cost Considerations

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Average annual utility costs to control odor from swine finishing operation is about $3 per pig space. Estimated costs of aeration systems range from $1 to $6 per pig. Floating aerators range in price from $3,000 to $10,000 per unit.

References

Burton, C.H., Sneath, R.W. Misselbrook, T.H., & Pain, B.F. (1998) The effect of farm scale aerobic treatment of piggery slurry on odour concentration, intensity, and offensiveness. Journal of Agricultural Engineering Research 71(4): 203-211.

Hilborn, D. & DeBruyn, J. (2004.) Aeration of liquid manure. Ontario Ministry of Agriculture, Food, and Rural Affair Factsheet Order No. 04-033.

Westerman, P.W. & Bicudo, J.R. (1999) Evaluation of the AWASH aerobic treatment and recycle system for flushed wine manure. ASAE Paper No. 99-4094. ASAE Annual International Meeting.

Zhang, Z.J. & Zhu, J. (2005) Effectiveness of short-term aeration in treating swine finishing manure to reduce odour generation potential. Agriculture, Ecosystems and Environment 105: 115-125.

Zhang, S.J., Zhu, J., & K.J. Park. (2004) Effects of duration and intensity of aeration on solids decomposition in pig slurry for odour control. Biosystems Engineering 89(4): 445-456.

 

Daniel S. Andersen, Assistant Professor, Agricultural and Biosystems Engineering, Iowa State University, Jay D. Harmon & Steven J. Hoff, Professors, Agricultural and Biosystems Engineering, Iowa State University, and Angela Rieck-Hinz, Manager, Iowa Manure Management Action Group, Iowa State University Extension & Outreach

August 2014