Manure Storage and Handling -- Composting

Application: used as a treatment for solid manure to reduce odor and increase nutrient density

Pros

  • Appropriate for solid manure.
  • Reduces flies.
  • Reduces pathogens in the manure.

Cons

  • Only appropriate for solid manure.
  • Added costs in infrastructure and time for management.
  • Can result in nitrogen loss.

Description

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Composting is a biological process in which microorganisms convert organic material into a soil-like material (compost). This technique is appropriate to use on solid manure such as poultry litters, bedded pack manures, or separated solids. Composting offers several potential benefits;1) it produces less odor than stockpiling, 2) it creates a more stabilized and uniform product for land-application that is easier than typical solid manure, 3) it reduces the presence of pathogens and weed seeds in the manure, and 4) it creates a more nutrient dense product that is more economical to haul.

Efficient composting requires optimum conditions for the growth of the right microbial consortium; major participators include bacteria, fungi, and actinomycetes, with bacteria being the most prevalent. Bacteria are generally the fastest decomposers and thrives at the beginning of the process. As more of the easily degraded material is consumed, fungi and actinomycetes become more important as they can break down the more difficult materials. To thrive these microorganisms require a steady supply of oxygen (strive to maintain a 5 to 15% oxygen concentration), adequate moisture (50 to 60%), and a carbon-to-nitrogen (C:N) ratio between 30 and 40. During the composing process the C:N ratio will decrease, the pH will become more neutral, and some of the nitrogen will be lost through ammonia volatilization.

As the microorganisms break down the raw material, they obtain energy to support their growth, but also generates substantial amounts of heat. Throughout the composting process the organic matter is consumed, reducing the volume of the material and enriching its nutrient concentration. At various times the compost pile will need to be re-wetted and turned. The heating of the pile is responsible for killing weed seeds present in the manure and for the reduction in pathogen concentrations. During the composting process, organic matter in the manure is broken down and converted to carbon dioxide; this causes a reduction in volume (up to 50% of the initial volume). The frequent turning of the compost also reduces its particle size and causes frequent mixing that results in a more uniform product for land application.

Although composting offers a technique to reduce odor, not enough oxygen, or too much or too little water, can result in significant release of odors. In order to successfully compost, a suitable recipe must be developed that ensures a balance of organic materials for the microorganisms. This recipe can be developed from chemical analysis of the manure and bulking agentor from prior experiences from composting manure on your farm. If basing the recipe on chemical analysis, the ratio of manure to bulking agent should try to achieve a carbon-to-nitrogen ratio of 40:1.

There are several methods for composting, rangingfrom simple windrowing or static pile techniques, to more complicated techniques like in-vessel forced aeration systems. In windrowcompositing the material to compost is laid out in long rows that are turned on a regular basis. The height and width of the windrow is typically based on the equipment used to turn the pile. Generally, the piles need to be turned on a weekly or bi-weekly basis. In the static pile technique the pile must be small enough to allow passive aeration. Adding bulking material to encourage a porous structure can help facilitate this, but mixing and rebuilding the pile periodically is still required. This type of system requires minimal labor, but it is relatively slow and there is a potential for odors. Thus, static systems are only recommended for processing small amounts of manures or mortality management.

A variation of this is the passively aerated system in which the need for turning is eliminated by the use of placing perforated plastic pipes at intervals of 12 to 18-inch intervals in the base of each windrow. A chimney effect of hot gasses raising up from the pile draws air into these pipes and into the base of the pile. If odor abatement is a major concern, about 6 inches of finished compost should be placed over the pile or windrow to reduce potential odor emissions. A more expensive variation of this is a forced aeration system. In this system, air is pressurized and forced through the pile. This speeds up the composting process and reduces odor potential.Due to the capital expense,forced aeration systems are mostly found in commercial composting operations.

One of the largest advantages of composting, when done correctly, is the potential of a product that will be low in odor during land application. Composting tends to result in a product that has reduced pathogens, parasites, and weed seeds in manures, offering additional benefits. In all cases, runoff or leachate from compost piles must be confined or controlled.

Effectiveness

Component Reduction Notes
NH3 -10 to 10% addition of carbon sources to N-rich manure reduces ammonia volatilization
H2S 30 to 70% effective as long as an aerobic environment is maintained in the compost
Odor 0 to 50% can be effective, but if not well managed odor could get worse
Particulate Matter -10 to 30% turning the pile can result in more particulates being emitted
Volatile Organic Compounds (VOC) 10 to 60% expected to be high carbon is consumed during composting
Greenhouse Gasses 10 to 60% high if originally a slurry manure, low if originally a solid manure
Cost $ to $$ depends on type of system chosen and current manure practices

Cost Considerations

The cost of composting varies considerably and is based on the following; current manure management practices, type of composting system chosen, how the compost is utilized, and the level of management devoted to making the compost system successful. For example, mechanical compost turnerscan cost more than $100,000. An additionalcost might include the pouring of expensive concrete pads that couldto provide a firm surface to drive on while turning the piles.

References

Amon, B., Kryvoruchko, V., Amon, T., Zechmeister-Boltenstern, S. 2006. Methane, nitrous oxide, and ammonia emissions during storage and after application of dairy cattle slurry and influence of slurry treatment. Agriculture, Ecosystems, and Environment 112: 153-162.

Bernal, M.P., Alburquerque, J.A., & Moral, R. 2009. Composting of animal manures and chemical criteria for compost maturity assessment. A review. Bioresources Technology100: 5444-5453.

Hao, X., Francis, C.C., Larney, F.J., & Travis, G.R. 2001. Greenhouse gas emissions during cattle feedlot manure composting. J. Environ. Qual. 30: 376-386.

Paillat, J.M., Robin, P., Hassouna, M., &Leterme, P. 2005. Predicting ammonia and carbon dioxide emissions from carbon and nitrogen biodegradability during animal waste composting. Atmospheric Environment 39: 6833-6842.

 

Daniel S. Andersen, Assistant Professor, Agricultural and Biosystems Engineering, Iowa State University, Jay D. Harmon & Steven J. Hoff, Professors, Agricultural and Biosystems Engineering, Iowa State University, and Angela Rieck-Hinz, Manager, Iowa Manure Management Action Group, Iowa State University Extension & OutreachOctober 2014